Transform your factory data into real-time intelligence. Visualize with GENESIS64™ & Analyze with iQ Agent

Mitsubishi Electric Astech - AI as a service Technology MENet - Mitsubishi Electric Ecosystem Network e-Factory Alliance
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GENESIS64

With iQ Agent Industrial AI Analytics

Transform your factory data into real-time intelligence.
Visualize with GENESIS64 & Analyze with iQ Agent.

30 DAYS FREE TRIAL

END-TO-END SOLUTION FLOW

MELSEC iQ-R Series
DATA COLLECTION
Real-time shop floor
data collection
  • Real-time Data Collection
  • Direct Database Connectivity
  • High-Speed Data Processing
  • Reduced Network Load
  • Integrated IT and OT Connectivity
MELSEC iQ-R controllers
GENESIS64
VISUALIZATION
Real-time dashboards,
alarms, historical data
  • Real-Time Visualization
  • Historical Data Analysis
  • Centralized FA/IT Management
  • Remote Monitoring & Alarms
  • Flexible Smart Factory Platform
GENESIS64 visualization dashboard
iQ Agent iQ Agent AI analysis
ANALYSIS & IMPROVEMENT
Root cause analysis, prediction,
and anomaly detection
  • AI Chat Interface & Intelligent Search
  • 24/7 AI Data Assistant
  • Anomaly Detection & Correlation Finder
  • Prediction & Forecasting
  • On-Premises, Secure by Design
iQ Agent ProductionOps cockpit

System Architecture

An On-Premise architecture built for maximum security. The local SCADA Server (GENESIS64 + SQL Server) and the iQ Agent AI Server collect data from every layer of the plant — controllers, PLCs, facilities, energy meters — and turn it into a single real-time, AI-powered command center, with all data kept inside your factory.

iQ Agent x GENESIS64 system architecture - SCADA Server and AI Server connecting controllers, PLCs, facilities and energy meters

iQ Agent connects directly to the factory database and acts as a 24/7 intelligent data analyst — pulling data, running deep analysis, and presenting results on the GENESIS64 dashboard for accurate planning and decision-making.

Why GENESIS64 + iQ Agent

See Everything

See Everything

Real-time OEE, alarms, and production KPIs across all lines in a single dashboard.

Find Root Cause

Find Root Cause

AI analyzes defects by machine, shift, and formula, delivering answers in hours, not weeks.

Predict & Prevent

Predict & Prevent

Forecast demand and detect equipment anomalies before they impact operations.

Secure & Scalable

Secure & Scalable

On-premises deployment. Data stays within your factory. REST API integration with MES/ERP.

GENESIS64 dashboard powered by iQ Agent
ProductionOps Cockpit — real-time predictive operations

iQ Agent Solution Packages

FEATURE / CAPABILITY iQ Insight(Basic) iQ Detective(Standard) iQ Prophet(Enterprise)
GENESIS64 Integration
AI Chat Interface & Intelligent Search
Model Training Studio (No-Code)
Anomaly Detection & Correlation Finder
Prediction & Forecasting
Predictive Maintenance
Optimization Suggestions
AI LevelLLMCore AutoMLAdvance AutoML
Target Outcome AI chat, self-service analysis, and intelligent search Predict quality, production, and machine risks before they impact operations Optimize factory decisions with customized AI workflows and plant-specific knowledge

Hover a plan to highlight its column

Note: Purchase GENESIS64 Advanced to unlock a trial license for iQ Detective (Standard).

Example Use Cases

CASE 01 – AUTOMOTIVE PARTS
Unstable Defect Rate
GENESIS64 Data Feed iQ Detective Root Cause Fix

Defects were 15% above target for 2 weeks. iQ Agent identified that 70% of defects were traced to Machine #3 running Formula X with sensor temperature 3°C above normal.

CASE 02 – PLANNING TEAM
Demand Forecast Accuracy Improved 50%
ERP + GENESIS64 iQ Detective Auto Refresh

Excel-based forecasts had a 15% error rate, causing stockouts. iQ Agent combined order history, seasonality, and promotions. Forecast error dropped to 6–8%, with the model refreshed automatically every week— no manual effort required.

CASE 03 – CNC PRODUCTION LINE
Machine Failure Predicted 2–3 Days Early
MES interface + GENESIS64 iQ Prophet Scheduled PM

CNC machines failed 1–2 times per month, causing 4–8 hours of line stoppage each time. iQ Agent detected vibration spikes 2–3 days before failure. Maintenance teams can now plan proactively, significantly reducing unplanned downtime

CASE 04 – FOOD FACTORY
Connecting AI models to real production lines
MES + GENESIS64 iQ Prophet Real-time QC

The quality model predicted batch results with 92% accuracy, but the process still required 4 hours per batch for lab results. The production line could not use the results in real time. IT connected MES via the iQ Agent REST API within one day. Now every batch is scored in real time, helping reduce rework rates.

Recommended Specifications

iQ Agent is a software AI platform that connects directly to your factory database and works like a 24/7 intelligent data analyst. Choose the deployment that fits your data-privacy policy and budget — below are the recommended host specifications and processing options.

1 iQ Agent Host (Recommended)

The central computer that runs the iQ Agent software, managing data connectivity and visualization.

Processor (CPU)
Intel® Core™ Ultra 7 155H
Handles agent workloads and real-time data connectivity.
Memory (RAM)
16 GB LPDDR5
Runs the agent and initial data management.
Storage
1 TB SSD
Operation logs and data cache for maximum speed.

2 Inference Engine — On-Premise Private AI

The “brain” of iQ Agent runs on a local GPU server inside your factory — keeping your data private and processing fast.

Secure by design

On-Premise Private AI

A local GPU server installed inside your LAN.

Maximum security — data never leaves the factory.

One-time investment, no long-term monthly fees.

Full control over performance and scaling.

3 On-Premise GPU Tiers

Tier Hardware Spec Model Capability Target Use Case
Entry / PilotNext-Gen Consumer RTX 509032 GB VRAM Runs medium models (7B–14B params) smoothly. Small factories or pilot projects focused on general Q&A and basic data analysis.
ProfessionalWorkstation Grade RTX 6000 Ada48 GB VRAM Runs large models (30B–70B quantized). Standard factories needing high stability and a model “smart” enough to analyze complex machine relationships.
Ultimate / AI CenterFuture High-End / Dual Setup RTX Pro 6000 Blackwell96 GB Runs large models (70B+ FP16) with no quality compromise. Large enterprises building a virtual “AI Engineer” for the most accurate analysis and prediction.
30 DAYS FREE TRIAL

*Free trial for iQ Insight (Basic). See full details

Start Your AI Journey

Upgrade your GENESIS64 to AI-Powered analytics with iQ Agent. Limited slots available — register below to activate your 30-day trial.

REMARKS & CONDITIONS

  • Free trial for iQ Insight (Basic).
  • The trial period is 30 days from the activation date.
  • Limited slots available.
  • Customers must provide the data for the trial period. If no data is available, sample data will be used for the trial.
  • Please contact our sales representative for more details.
  • Terms and conditions apply as determined by the company.
  • The company reserves the right to modify or cancel the promotion without prior notice.


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