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MELSEC iQ-R series
Programmable Controller
MELSEC iQ-R series

Integrated and powerful control for demanding applications.

The MELSEC iQ-R is a full featured control platform with fast processing speeds, network and module synchronization, and multi-discipline control. The advanced design of the MELSEC iQ-R enables users to lead their industries with superior machine performance and productivity. A multitude of CPU and I/O module options make it a flexible solution for a wide variety of applications.


Overview
iQ-R Concept















Key Benefits
•  0.98 ns execution speed improves machine response for faster, more accurate applications
•  Multi-discipline control with up to 4 CPUs in a single rack and a high speed bus allow for synchronized data communication between process, motion, and sequential control
•  GX Works3 programming software with built-in functions and configuration screens reduces development and troubleshooting time
•  CC-Link IE Field network with deterministic performance over industrial Ethernet improves machine response and I/O synchronization
•  Built-in SD memory card database provides recipe and data logging
functionality without the need for an external server
•  Enhanced security features to protect intellectual property as well as plant safety

Internal Database
The CPU includes an internal database that can be installed into the SD memory card. This allows a selection of database commands that can add/delete/change records to be utilized for simple recipe functions. It is also easy to import/export Unicode files for use in spreadsheets. This is useful where multiple product variations are produced using the same machine process.

High Speed and Synchronization
The iQ-R boasts a high speed system bus for synchronized data communications between multiple CPUs. This improves performance and accuracy, especially for high speed motion control applications. CC-Link IE Field provides deterministic performance over Industrial Ethernet ensuring synchronization between nodes.

Enhanced Security Features
iQ-R has a variety of security features to protect intellectual property and plant safety. Engineers can restrict access at the network level using IP filtering, lowering the risk of hacking or any other unauthorized third party access. At the controller level, security key authentication prevents unauthorized access to the program or execution of the CPU. Security keys can be registered to specific CPUs, personal computers, or an extended SRAM cassette. Use of an SRAM cassette enables CPU replacement in the field without the need for program changes.

Product Lineup

CPU
Programmable automation controllers catering for various different applications.


Base unit
For installing devices such as power supply, CPU and input/output modules. Various base units are available to suit multiple system requirements.


Power supply
This module is used for providing the electrical power for the CPU, input, output, and other modules on the base unit.


I/O module
Devices such as switches, indicator lamps, and sensors can be easily connected to the control system using the digital I/O modules.


Analog I/O module
Analog modules are the main interface between the control process and the automation system, and are specifically designed to interface with sensors that process varying voltage and current signals.


Motion, Positioning, High-speed counter
Distinct set of high-accuracy and fast control response intelligent modules that are ideal for applications requiring high-speed and precision.


Information/network module
This module group enables information exchange with multiple control systems. The module lineup improves production efficiency by collecting and controlling various production information.


Recorder module
The recorder module is a dedicated logging module for system recorder which collects all data per controller scan prior to and after an error event together with a time-stamp. 


Specification

Lineup

Programmable controller CPU: 8 models
CC-Link IE embedded CPU: 5 models
Safety CPU: 4 models
Process CPU*1: 8 models
C Controller: 1 model
Motion CPU: 3 models
Robot controller: 1 model
CNC CPU: 1 model

Control method

Stored program cyclic operation

I/O control mode

Refresh mode

Programming language

Ladder diagram
Structured text (ST)
Sequential function chart (SFC)*2
Function block diagram (FBD/LD)
Function block (FB)
C/C++*4

Engineering environment

MELSOFT GX Works3
MELSOFT MT Works2
CW Workbench

Program size (K step)

1200

Number of I/O points [X/Y] (point)

4096

Device/label memory/ standard RAM (K byte)

3380

Data memory/ standard ROM (byte)

40 M

Processing speed

LD instruction (ns)

0.98

MOV instruction (ns)

1.96

Floating point addition (µs)

0.01

Memory interface

Extended SRAM cassette

SD memory card

SRAM card, FLASH card, ATA card

External interface

USB

Ethernet
(1000BASE-T*7/
 100BASE-TX/
 10BASE-T)

RS-232

RS-422/485

Display unit

CC-Link IE connection port

Ethernet
(1000BASE-T/
 100BASE-TX/
 10BASE-T)

*12

Network connectivity (adapter/module)

Ethernet
(1000BASE-T*13/
 100BASE-TX/
 10BASE-T)

CC-Link IE Control

CC-Link IE Field

CC-Link

CC-Link/LT

SSCNET /H

AnyWire

BACnet™

MODBUS®/TCP

MODBUS®

General specifications/conformed standards

Operating ambient temperature

0...55 (60*17)

International safety standards
(ISO 13849-1 PL e,
 IEC 61508 SIL 3)

*18

Standard on corrosive atmosphere
(JIS C60721-3-3/
 IEC 60721-3-3 3C2)

*19

CE: Council Directive of the European Communities

UL: Underwriters Laboratories Listing

LR: Lloyd's Register of Shipping approval

DNV: Norwegian Maritime approval

RINA: Italian Maritime approval

NK: ClassNK approval

ABS: American Bureau of Shipping approval

BV: Bureau Veritas approval

GL: Germanischer Lloyd approval

Key features/functions

Line manufacturing
Distributed control
Small-scale I/O control
Large-scale I/O control
Security
Inter-modular sync
Built-in database
Integrated network
Multiple CPU
Process control
High-reliability control
C programming
Datalogging
IT gateway
Advanced motion
Safety
Real-time monitor

 

*1: Supports redundant system when paired with R6RFM
*2: SFC is not supported in redundant mode and by safety CPU
*3: Q□UDVCPU only
*4: When using CW Workbench
*5: Does not support QnUDVCPU and certain models
*6: Does not support L02SCPU(-P)
*7: Supports the user Ethernet port of Q24DHCCPU-V/VG/LS and Q26DHCCPU-LS only
*8: Supports Q□UDE(H)CPU and Q□UDVCPU only
*9: Does not support Q□UDE(H)CPU and Q□UDVCPU
*10: Supports L02SCPU(-P) only
*11: Supports FX3G only
*12: R□ENCPU only
*13: Supports the MELSEC iQ-R Series only.
*14: Supported by expansion board
*15: Does not support Q□(P)(H)CPU and Q□PRHCPU
*16: Supports SSCNET

*17: Only supported when used together with extended temperature range main/extension base units
*18: R□SFCPU-SET only.
*19: For protection against aggressive atmosphere and gases, products with a conformal coating (JIS C 60721-3-3/IEC 60721-3-3 Class 3C2) are available on request
*20: Operating ambient temperature from -20
is supported by products produced from June 2016 (serial number "166" or later). For details, on supported products, please refer to the relevant product manual.

Selection Tool

Start the Selection Tool

 Product Comparison

Series

Modular type

Modular type

Baseless type


MELSEC iQ-R


MELSEC-Q


MELSEC-L

PAC (Programmable automation controller)

Programmable controller CPU

Programmable controller CPU

Lineup

Programmable controller CPU: 8 models
CC-Link IE embedded CPU: 5 models
Safety CPU: 4 models
Process CPU*1: 8 models
C Controller: 1 model
Motion CPU: 3 models
Robot controller: 1 model
CNC CPU: 1 model

Programmable controller CPU (Universal model): 25 models
Process CPU: 4 models
Redundant CPU: 2 models
C Controller: 4 models
Motion CPU: 2 models
Robot controller: 1 model
CNC CPU: 1 model

Programmable controller CPU
Sink type: 5 models
Source type: 5 models

Control method

Stored program cyclic operation

Stored program cyclic operation

Stored program cyclic operation

I/O control mode

Refresh mode

Refresh mode

Refresh mode

Programming language

Ladder diagram
Structured text (ST)
Sequential function chart (SFC)*2
Function block diagram (FBD/LD)
Function block (FB)
C/C++*4

Ladder diagram
Structured text (ST)
Instruction list
MELSAP3 (SFC), MELSAP-L
Function block diagram (FBD)
Function block (FB)
C/C++*4

Ladder diagram
Structured text (ST)
Instruction list
MELSAP3 (SFC), MELSAP-L
Function block (FB)

Engineering environment

MELSOFT GX Works3
MELSOFT MT Works2
CW Workbench

MELSOFT GX Works2
MELSOFT PX Developer
MELSOFT MT Works2
CW Workbench

MELSOFT GX Works2

Program size (K step)

1200

1000

260

Number of I/O points [X/Y] (point)

4096

4096

4096

Device/label memory/ standard RAM (K byte)

3380

1792

768

Data memory/ standard ROM (byte)

40 M

16 M

2 M

Processing speed

LD instruction (ns)

0.98

1.9

9.5

MOV instruction (ns)

1.96

3.9

19

Floating point addition (µs)

0.01

0.014

0.057

Memory interface

Extended SRAM cassette

*3

SD memory card

*3

*6

SRAM card, FLASH card, ATA card

*5

External interface

USB

Ethernet
(1000BASE-T*7/
 100BASE-TX/
 10BASE-T)

*8

*6

RS-232

*9

*10

RS-422/485

Display unit

CC-Link IE connection port

Ethernet
(1000BASE-T/
 100BASE-TX/
 10BASE-T)

*12

Network connectivity (adapter/module)

Ethernet
(1000BASE-T*13/
 100BASE-TX/
 10BASE-T)

CC-Link IE Control

CC-Link IE Field

*15

CC-Link

CC-Link/LT

SSCNET /H

AnyWire

BACnet™

MODBUS®/TCP

MODBUS®

General specifications/conformed standards

Operating ambient temperature

0...55 (60*17)

0...55

0...55

International safety standards
(ISO 13849-1 PL e,
 IEC 61508 SIL 3)

*18

Standard on corrosive atmosphere
(JIS C60721-3-3/
 IEC 60721-3-3 3C2)

*19

CE: Council Directive of the European Communities

UL: Underwriters Laboratories Listing

LR: Lloyd's Register of Shipping approval

DNV: Norwegian Maritime approval

RINA: Italian Maritime approval

NK: ClassNK approval

ABS: American Bureau of Shipping approval

BV: Bureau Veritas approval

GL: Germanischer Lloyd approval

Key features/functions

Line manufacturing
Distributed control
Small-scale I/O control
Large-scale I/O control
Security
Inter-modular sync
Built-in database
Integrated network
Multiple CPU
Process control
High-reliability control
C programming
Datalogging
IT gateway
Advanced motion
Safety
Real-time monitor

Line manufacturing
Distributed control
Large-scale I/O control
Integrated network
Multiple CPU
Process control
High-reliability control
C programming
Data logging
IT gateway
Advanced motion

Machine control
Distributed control
Small-scale I/O control
Large-scale I/O control
Space/cost saving
Integrated network
Extensive built-in functions
Data logging
Motion control
Real-time monitor

 

*1: Supports redundant system when paired with R6RFM
*2: SFC is not supported in redundant mode and by safety CPU
*3: Q□UDVCPU only
*4: When using CW Workbench
*5: Does not support QnUDVCPU and certain models
*6: Does not support L02SCPU(-P)
*7: Supports the user Ethernet port of Q24DHCCPU-V/VG/LS and Q26DHCCPU-LS only
*8: Supports Q□UDE(H)CPU and Q□UDVCPU only
*9: Does not support Q□UDE(H)CPU and Q□UDVCPU
*10: Supports L02SCPU(-P) only
*11: Supports FX3G only
*12: R□ENCPU only
*13: Supports the MELSEC iQ-R Series only.
*14: Supported by expansion board
*15: Does not support Q□(P)(H)CPU and Q□PRHCPU
*16: Supports SSCNET

*17: Only supported when used together with extended temperature range main/extension base units
*18: R□SFCPU-SET only.
*19: For protection against aggressive atmosphere and gases, products with a conformal coating (JIS C 60721-3-3/IEC 60721-3-3 Class 3C2) are available on request
*20: Operating ambient temperature from -20
is supported by products produced from June 2016 (serial number "166" or later). For details, on supported products, please refer to the relevant product manual.

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